Industrial Auxiliary Power Supply

Scheme Description


In industrial‑grade power electronic systems—such as variable frequency drives and industrial welders—the auxiliary power supply is often referred to as the system’s “heart,” serving as its primary power source. Its core function is to convert the high‑voltage DC bus voltage into stable low‑voltage rails (5 V, 12 V, 24 V), thereby providing reliable power to control circuits such as MCUs, sensors, and driver chips. The stability and efficiency of the auxiliary power supply directly determine the overall operational reliability of the entire system.

Typical auxiliary power supplies employ either a flyback or an LLC resonant topology, coupled with synchronous rectification (SR) to achieve high‑efficiency isolated conversion. In 1200 V/1700 V high‑voltage bus environments, conventional silicon‑based MOSFETs encounter significant losses and elevated temperature rises. By contrast, SiC MOSFETs, with their superior high‑voltage capability and low conduction losses, have become the preferred choice for upgrading power devices in industrial auxiliary power supplies.

Guangxin Chuangyu SiC Power Device Solutions:

To meet the design requirements of industrial auxiliary power supplies—high voltage, high reliability, and cost-effectiveness—Guangxin Chuangyu offers 1200V and 1700V SiC MOSFET series, covering the critical power‑device positions in Flyback and LLC topologies, thereby providing industrial control equipment with a highly reliable, high‑efficiency power‑conversion core.

 

I. Topology Diagram Analysis: Application Locations of SiC Devices

Based on the auxiliary power supply core topology shown above, the SiC devices are positioned as follows:

Topological location Device Type Function Description
Primary-side main switching transistor SiC MOSFET By switching the primary current of the control transformer on and off, energy transfer and voltage conversion are achieved. In a 1200 V/1700 V high‑voltage bus environment, SiC MOSFETs significantly reduce switching losses and simplify thermal management design.
Synchronous Rectifier (SR) SiC MOSFET Replace conventional rectifier diodes, reduce secondary-side rectification losses, and improve conversion efficiency.
RCD absorption/clamping — Absorbs leakage inductance energy, suppresses primary-side voltage spikes, and protects the switching transistor.
Typical applications:
High-voltage DC bus → Flyback/LLC topology (with 1200V/1700V SiC MOSFETs as the main switching devices) → High-frequency transformer → Synchronous rectification (SR) → 5V/12V/24V low-voltage outputs

 

II. The Core Value of SiC Devices in Industrial Auxiliary Power Supplies

High Voltage, Low Loss: Under 1200V/1700V high-voltage busbar conditions, SiC MOSFETs still maintain extremely low on-resistance and switching losses, significantly reducing heat generation and simplifying thermal management design.

Transformer Miniaturization: Ultra-fast switching speeds enable higher operating frequencies, effectively reducing the size of auxiliary power transformers and facilitating the miniaturization of industrial power modules.

High reliability: A relatively high turn-on threshold (Vth, typical value 3.9 V), significantly above the industry average, effectively mitigates the risk of false triggering caused by electromagnetic interference (EMI).

Cost Optimization: Supports 15V drive compatibility, eliminating the need for costly dedicated 15V driver ICs; direct compatibility enhances standard performance and reduces BOM costs.

Advanced Cell Technology: Third‑generation (G3) hexagonal cell technology, which breaks with conventional trench structures to achieve an optimal balance between high voltage and ultra‑low on‑state resistance, delivering a figure of merit (FOM) that ranks among the industry’s best—14% ahead of the competition.

 

III. Summary of the Plan’s Value

Dimension Traditional silicon-based solution Guangxin Chuangyu SiC Solution
Withstand voltage Losses increase sharply under high pressure. It maintains low losses even under high voltages of 1200 V and 1700 V.
Reliability Lower Vth makes it susceptible to EMI-induced false triggering. Typical Vth value: 3.9 V; strong anti-interference capability.
Driving costs Requires a dedicated driver chip. 15V drive compatibility—no need to upgrade the driver chip.
Frequency Typically <50 kHz Supports higher frequencies, reducing transformer size.
Temperature rise Significant heat generation; a large heatsink is required. Low losses, low temperature rise, and simplified heat dissipation.
FOM General G3 hexahedral cell technology, with a 14% FOM advantage.

Solution Topology


Model Recommendations


No.

Part No.

VDSS
(V)

Type

ID(A)

VGSS-OP
(V)

VGS-TH (V)

RDS(ON)(TJ=25℃)

RDS(ON)(TJ=175℃)

Package

Product

TC=25℃

TC=100℃

Min

Type

Max

Type

(mΩ)

Max

(mΩ)

Type

(mΩ)

Max

(mΩ)

1

GCC065N020F3EB

650

N

120

100

0/18

2.7

-

4.5

20

26

23

-

TO-247-3

SiC MOSFET

2

GCC065N020F4EB

650

N

120

100

0/18

2.7

-

4.5

20

26

23

 

TO-247-4

SiC MOSFET

3

GCC065N040F3EB

750

N

68

48

-5/18

2.5

3.1

3.9

36

47

46

 

TO-247-3

SiC MOSFET

4

GCC065N040F4EB

750

N

68

48

-5/18

2.5

3.1

3.9

36

47

46

-

TO-247-4

SiC MOSFET

5

GCC065N060D5EB

750

N

43

25

-5/18

2.5

3.1

3.4

56

60

80

-

TO-220F

SiC MOSFET

6

GCC065N060F3EB

750

N

43

25

-5/18

2.5

3.1

3.4

56

60

80

 

TO-247-3

SiC MOSFET

7

GCC065M090F3EB

650

N

36

27

0/18

2.7

-

4.5

90

120

77

-

TO-247-3

SiC MOSFET

8

GCC065M090D5EB

650

N

25

17.7

0/15

2.6

-

4.6

90

120

82

-

TO-220F

SiC MOSFET

9

GCC065M100F3EB

750

N

31.9

22.6

0/18

2.6

-

4.6

100

130

98

-

TO-247-3

SiC MOSFET

10

GCC065M100D5EB

750

N

20.1

14.1

0/18

2.6

-

4.6

100

130

98

-

TO-220F

SiC MOSFET

11

GDC065M180E2FC

650

N

19

13.5

0/15

2.8

-

3.9

187

215

175

-

TO-252

SiC MOSFET

12

GDC065M180D5FC

650

N

19

13.5

0/15

2.8

-

3.9

187

215

175

-

TO-220F

SiC MOSFET

13

GDC065M260E2FC

650

N

15.5

11

0/15

2.9

-

5

260

300

231

-

TO-252

SiC MOSFET

14

GDC065M260D5FC

650

N

15.5

11

0/15

2.9

-

5

260

300

231

-

TO-220F

SiC MOSFET

15

GDC065M380E2FC

650

N

10

7.5

0/15

2.5

-

3.7

313

440

336

-

TO-252

SiC MOSFET

16

GDC065M380D5FC

650

N

10

7.5

0/15

2.5

-

3.7

313

440

336

-

TO-220F

SiC MOSFET

17

GDC065M480E2FC

650

N

8.8

6.8

0/15

2.7

-

3.85

437

568

406

-

TO-252

SiC MOSFET

18

GDC065M480D5FC

650

N

8.8

6.8

0/15

2.7

-

3.8

437

568

406

-

TO-220F

SiC MOSFET

19

GDC065M600E2FC

650

N

7

5.7

0/15

2.7

-

3.8

500

650

509

-

TO-252

SiC MOSFET

20

GDC065M600D5FC

650

N

7

5.7

0/15

2.7

-

3.8

500

650

509

-

TO-220F

SiC MOSFET

21

GCC065M1K0E2FC

650

N

6

4

0/18

2.7

-

4.5

1000

1250

773

-

TO-252

SiC MOSFET

22

GCC065M1K0D5FC

650

N

4.8

3.4

0/18

2.7

-

4.5

1000

1300

773

-

TO-220F

SiC MOSFET

 

Model Recommendations


No.

Part No.

VDSS
(V)

Type

ID(A)

Vth

RDS(ON) TJ= 25℃

Package

Product

TC=25℃

TC=100℃

Min

Type

Max

Type (mΩ)

Max(mΩ)

1

GDS060J600E2BC

600

N

8

5.1

2.5

3.5

4.5

528

600

TO-252

SJ MOSFET

2

GDS060J600D5BC

600

N

8

5

2.5

3.5

4.5

528

600

TO-220F

SJ MOSFET

3

GDS060J380E2BC

600

N

11

6.9

2

3

4

330

380

TO-252

SJ MOSFET

4

GDS060J380D5BC

600

N

11

6.9

2

3

4

330

380

TO-220F

SJ MOSFET

5

GDS070J380D5BC

700

N

10.6

6.7

2

3

4

340

380

TO-220F

SJ MOSFET

6

GDS060R190D5BC

600

N

20

12.6

3

4

5

165

190

TO-220F

SJ MOSFET

7

GDS060S170E2EC

600

N

19

11.2

2.5

3.5

4.5

151

170

TO-252

SJ MOSFET

8

GDS060S170D5EC

600

N

19

11.2

2.5

3.5

4.5

151

170

TO-220F

SJ MOSFET

9

GDS060J120D5EC

600

N

26

16.5

2.5

3.5

4.5

108

120

TO-220F

SJ MOSFET

10

GDS060J120F3EC

600

N

26

16.5

2.5

3.5

4.5

108

120

TO-247-3

SJ MOSFET

11

GDS060R090D5EC

600

N

31

20

3

4

5

86

99

TO-220F

SJ MOSFET

12

GDS060R090C2EC

600

N

31

20

3

4

5

86

99

TO-263

SJ MOSFET

13

GDS060R090F3EC

600

N

31

20

3

4

5

86

99

TO-247-3

SJ MOSFET

14

GDS060R090T8EC

600

N

31

20

3

4

5

86

99

TOLL-8

SJ MOSFET

15

GDS060R070D5EC

600

N

44

27.7

3

4

5

63

70

TO-220F

SJ MOSFET

16

GDS060R070F3EC

600

N

44

27.7

3

4

5

63

70

TO-247-3

SJ MOSFET

17

GDS060R038F3EC

600

N

52

32.8

3

4

5

34

38

TO-247-3

SJ MOSFET

18

GDS060R022F3EC

600

N

110

69.5

3

4

5

21

22

TO-247-3

SJ MOSFET

19

GDS065S380D5BC

650

N

10.6

6.7

2.5

3.5

4.5

334

380

TO-220F

SJ MOSFET

20

GDS065S380E2BC

650

N

10.6

6.7

2.5

3.5

4.5

334

380

TO-252

SJ MOSFET

21

GDS065S280E2BC

650

N

13.8

8.7

2.5

3.5

4.5

246

280

TO-252

SJ MOSFET

22

GDS065S280D5BC

650

N

13.8

8.7

2.5

3.5

4.5

246

280

TO-220F

SJ MOSFET

23

GDS065J190D5EC

650

N

18

11.3

2.5

3.5

4.5

169

190

TO-220F

SJ MOSFET

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