Charging Pile Power Module

Scheme Description


In DC fast‑charging infrastructure for electric vehicles, the charging station’s power module serves as the core power‑conversion unit, efficiently transforming three‑phase AC grid power into a stable DC voltage required by the traction battery. A typical charging‑station power module employs a two‑stage architecture: AC‑DC (rectification plus PFC) followed by DC‑DC (isolated conversion). The front stage uses three‑phase rectification and power‑factor correction (PFC) to regulate a high‑voltage DC bus, while the rear stage provides an adjustable DC output via an isolated DC‑DC converter to charge the traction battery. In this architecture, the selection of the PFC switching devices, the primary‑side switches in the DC‑DC converter, and the secondary‑side rectifier diodes directly determines the module’s conversion efficiency, power density, and reliability.

Guangxin Chuangyu SiC Power Device Solutions:

To meet the design requirements of charging‑pile power modules—namely high power, high efficiency, and high power density—Guangxin Chuangyu offers a synergistic SiC MOSFET + SiC SBD solution that covers the critical power‑device positions in both the AC‑DC and DC‑DC stages, helping charging‑pile power modules achieve higher efficiency, smaller form factors, and longer lifetimes.

 

I. Topology Diagram Analysis: Application Locations of SiC Devices

Based on the power‑module topology of the charging station shown above, the SiC devices are implemented at the following locations:

Topological location Recommended Devices Specification Requirements Function Description
Three-phase rectifier bridge 1200V SiC SBD 1200V/10-40A Rectifying three-phase AC into DC, the zero reverse-recovery characteristics of SiC SBDs significantly reduce rectification losses and EMI.
PFC-class switching transistor 650V SiC MOSFET 650V/10-80mΩ Power factor correction reduces input current harmonics, while the ultra-fast switching speed of SiC MOSFETs significantly lowers switching losses.
DC-DC primary-side switching transistor 650V SiC MOSFET 650V/10-80mΩ It forms the primary-side full-bridge/LLC inverter circuit, converting high-voltage DC into high-frequency AC to drive the transformer’s primary side.
DC-DC secondary-side rectifier diode 650V SiC SBD 650V/10-40A The high-frequency AC on the transformer secondary side is rectified into a DC output, and the zero reverse-recovery characteristics of the SiC SBD significantly reduce rectification losses.
Typical applications:
AC INPUT (Three-phase) → Rectifier Bridge (1200V SiC SBD) → PFC Stage (650V SiC MOSFET) → High-Voltage DC Bus → Primary-Side Inverter for DC-DC Conversion (650V SiC MOSFET) → High-Frequency Transformer → Secondary-Side Rectification (650V SiC SBD) → DC OUTPUT

 

II. The Core Value of SiC Devices in Charging Station Power Modules

Higher Efficiency: The SiC MOSFET’s extremely low on‑resistance and gate charge, combined with the SiC SBD’s zero reverse recovery, significantly reduce losses in the rectifier stage, PFC stage, primary‑side inverter stage, and secondary‑side rectifier stage, thereby boosting overall module efficiency (up to 96%+ ) and lowering operating costs.

Higher power density: Supports higher switching frequencies, effectively reducing the size of PFC inductors, transformers, and output filter capacitors, thereby enabling compact, high‑power‑density designs for charging‑station power modules and saving floor space.

Lower EMI: The zero reverse recovery characteristics of SiC SBDs significantly reduce switching ringing and high-frequency noise. Combined with the fast switching of SiC MOSFETs, this results in improved system EMI performance and simplifies filter circuit design.

Higher reliability: SiC materials can withstand higher junction operating temperatures (175°C+), delivering more stable performance in harsh outdoor conditions such as high temperature and high humidity, thereby extending the module’s service life.

Improved system cost: High efficiency reduces thermal management requirements, while higher switching frequencies enable smaller magnetic components, thereby lowering both the bill of materials (BOM) and operational maintenance costs.

 

III. Summary of the Plan’s Value

Dimension Traditional silicon-based solution Guangxin Chuangyu SiC Solution
Efficiency Efficiency improvements are difficult, and losses are significant. Efficiency can exceed 96%, reducing operational costs.
Frequency Typically <50 kHz Supports higher frequencies, with reduced magnetic component size.
EMI Requires a complex absorption circuit. SiC SBDs exhibit zero reverse recovery, resulting in superior EMI performance.
Temperature rise Significant heat generation requires a large heatsink. Low losses, low temperature rise, and simplified heat dissipation.
Reliability Performance degradation at high temperatures Stable operation at 175°C+, suitable for harsh outdoor environments.
System cost Heat dissipation and magnetic components are costly. Comprehensive BOM cost reduction

Solution Topology


1

Model Recommendations


No.

Part No.

VDSS
(V)

Type

ID(A)

VGSS-OP
(V)

VGS-TH (V)

RDS(ON)(TJ=25℃)

RDS(ON)(TJ=175℃)

Package

Product

TC=25℃

TC=100℃

Min

Type

Max

Type

(mΩ)

Max

(mΩ)

Type

(mΩ)

Max

(mΩ)

1

GCC120N010F4EB

1200

N

113

80

-5/18

2

2.7

4

14.5

19

27

-

TO-247-4

SiC MOSFET

2

GCC120N030F3EB

1200

N

55

39

-5/18

2

-

4

30

40

54

-

TO-247-3

SiC MOSFET

3

GCC120N030F4EB

1200

N

55

39

-5/18

2

-

4

30

40

54

-

TO-247-4

SiC MOSFET

4

GCC120N035F3EB

1200

N

47

33

-5/18

2

-

4

35

45

65

-

TO-247-3

SiC MOSFET

5

GCC120N035F4EB

1200

N

47

33

-5/18

2

-

4

35

45

65

-

TO-247-4

SiC MOSFET

6

GCC120N060F4EB

1200

N

34

24

-5/18

2

-

4

56

78

108

-

TO-247-4

SiC MOSFET

7

GCC120N075F3FB

1200

N

39

28

-5/18

2

-

4

58

75

104

-

TO-247-3

SiC MOSFET

8

GCC120N075F4FB

1200

N

39

28

-5/18

2

-

4

58

75

104

-

TO-247-4

SiC MOSFET

9

GCC150N020F4EB

1500

N

86

61

-5/18

2

3.3

4

20

25

36.4

-

TO-247-4

SiC MOSFET

10

GAC170N015F4EB

1700

N

153

108

-5/18

2

2.9

4

15

21

27

-

TO-247-4

SiC MOSFET

11

GYC170N1K0F3BB

1700

N

5

3.2

-5/20

2

3.1

4

1060

1350

998

1250

TO-247-3

SiC MOSFET

12

GYC170N1K0F4BB

1700

N

5

3.2

-5/20

2

3.1

4

1060

1350

2100

-

TO-247-4

SiC MOSFET

13

GYC170N019F3BB

1700

N

132

84

-5/20

2

2.75

4

19

28

46

-

TO-247-3

SiC MOSFET

14

GYC170N019F4BB

1700

N

132

84

-5/20

2

2.8

4

19

26

26

-

TO-247-4

SiC MOSFET

15

GYC170N045F3BB

1700

N

67

45

-5/20

2

2.8

4

45

70

78

-

TO-247-3

SiC MOSFET

16

GYC170N045F4BB

1700

N

67

45

-5/20

2

2.8

4

45

70

78

-

TO-247-4

SiC MOSFET

17

GYC170N075F3BB

1700

N

33

29

-5/20

2

2.9

4

75

95

186

-

TO-247-3

SiC MOSFET

18

GYC170N075F4BB

1700

N

33

29

-5/20

2

2.5

4

75

95

105

-

TO-247-4

SiC MOSFET

Model Recommendations


No.

Part No.

VRRM [V]

IF(A)

VF(V) (TJ=25℃)

VF(V) (TJ=175℃)

Package

Product

TC=110℃

Typ.

Max.

Typ.

Max.

1

GNC065B010D4EB

650

10

1.4

1.75

1.7

1.9

TO-220F-2

SJ MOSFET

2

GNC065B010D2EB

650

10

1.4

1.75

1.7

1.9

TO-220-2

SJ MOSFET

3

GXC065B010D1GB

650

10

1.4

1.75

1.7

1.9

Internal insulation of TO-220-2

SJ MOSFET

4

GNC065B010E2EB

650

10

1.4

1.75

1.7

1.9

TO-252

SJ MOSFET

5

GNC065B010LEB

650

10

1.5

1.8

1.8

-

DFN8×8

SJ MOSFET

6

GNC065B020D4EB

650

20

1.47

1.7

1.82

2.5

TO-220F-2

SJ MOSFET

7

GNC065B020D2EB

650

20

1.47

1.7

1.82

2.5

TO-220-2

SJ MOSFET

8

GNC065B020D1EB

650

20

1.47

1.7

1.82

2.5

Internal insulation of TO-220-2

SJ MOSFET

9

GNC065B020F2EB

650

20

1.47

1.7

1.82

2.5

TO-247-2

SJ MOSFET

10

GNC065B020F3EGB

650

20

1.33

1.7

1.64

1.8

TO-247-3

SJ MOSFET

11

GNC065B030D1EB

650

30

1.41

1.7

1.68

2

Internal insulation of TO-220-2

SJ MOSFET

12

GNC065B030F2EB

650

30

1.41

1.7

1.68

2

TO-247-2

SJ MOSFET

13

GNC065B040F2EB

650

40

1.46

1.75

1.81

-

TO-247-2

SJ MOSFET

14

GNC065B040F3EB

650

40

1.45

1.75

1.79

-

TO-247-3

SJ MOSFET

15

GNC065B050F2EB

650

50

1.47

1.7

1.80

2.5

TO-247-2

SJ MOSFET

16

GNC120B010D2GB

1200

10

1.47

1.7

2.23

2.5

TO-220-2

SJ MOSFET

17

GNC120B010F2GB

1200

10

1.47

1.7

2.23

2.5

TO-247-2

SJ MOSFET

18

GNC120B015F2GB

1200

15

1.4

1.7

1.95

2.5

TO-247-2

SJ MOSFET

19

GNC120B020F2EB

1200

20

1.45

1.8

2

-

TO-247-2

SJ MOSFET

20

GNC120B020F3EB

1200

20

1.45

1.8

2

-

TO-247-3

SJ MOSFET

21

GNC120B030F2EB

1200

30

1.42

1.8

1.96

-

TO-247-2

SJ MOSFET

22

GNC120B030F3EB

1200

30

1.45

1.8

1.95

-

TO-247-3

SJ MOSFET

23

GNC120B040F2FB

1200

40

1.45

1.75

2.05

-

TO-247-2

SJ MOSFET

24

GNC120B040F3EB

1200

40

1.45

1.8

2

-

TO-247-3

SJ MOSFET

25

GAC170B010F2EB

1700

10

1.45

1.7

2.1

-

TO-247-2

SJ MOSFET

26

GAC170B025F2EB

1700

25

1.45

1.7

2.1

-

TO-247-2

SJ MOSFET

27

GAC170B050F2EB

1700

50

1.45

1.6

1.95

2.3

TO-247-2

SJ MOSFET

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